Add hex holder designer page (/holder)

Server-side OpenSCAD renders STL from bundled hex_cell.scad with parameter
overrides via -D. Frontend is a Three.js viewer with auto-form generated
from /api/holder/params. 'Design busbars →' button posts the computed
cell coordinates to /api/projects and redirects to the busbar editor with
the holder cells pre-loaded.

  - holder.py:                openscad subprocess wrapper + compute_cells()
                              (Python mirror of get_hex_center_points_*)
  - scad/hex_cell.scad:       verbatim copy of Addy/Hex-Cell-Holder source
  - app.py:                   /holder route + /api/holder/{params,render,cells}
  - static/holder.html etc:   parameter form + Three.js STL viewer
  - Dockerfile / install.sh:  apt install openscad
  - static/index.html:        nav link Holder ↔ Busbars in topbar
This commit is contained in:
wenil
2026-05-24 19:27:50 +03:00
parent d8cb0dc06d
commit 6bc922cabf
13 changed files with 2371 additions and 9 deletions
+12 -3
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@@ -12,10 +12,15 @@ The hard requirement is a working **STEP export**. STEP is generated by OpenCASC
```
Browser (static/) ──fetch──> Flask (app.py)
├── busbar_export.py → build123d → STEP/DXF/SVG
├── busbar_export.py → build123d → STEP/DXF/SVG (busbars page)
├── holder.py → openscad subprocess → STL (holder page)
└── storage.py → SQLite (projects/presets/snapshots)
```
Two pages:
- `/` → busbar designer (cell-import, panel/wire shapes, export STEP)
- `/holder` → hex-holder designer (parameter form, openscad render, STL download, "Design busbars →" hand-off)
- **Frontend** is plain HTML + JS (no build step). State lives in memory but is auto-synced to the server every 1.5 s; the active project ID is in the URL (`?p=42`) so refresh and other devices resume the same state.
- **Backend** is a Flask app with three groups of endpoints:
- **CAD export**: `POST /api/export/{step,dxf,svg}` — stateless; takes a busbar payload and returns bytes via build123d.
@@ -76,10 +81,14 @@ If the user reports coordinates "off by half a hex," check `rect`-vs-`para` and
## File map
- `app.py` — Flask app. Serves `static/`, dispatches export endpoints, exposes REST CRUD for projects/presets/snapshots. Single-file; no blueprints.
- `app.py` — Flask app. Serves `static/`, dispatches export endpoints, exposes REST CRUD for projects/presets/snapshots/holder. Single-file; no blueprints.
- `busbar_export.py` — pure functions. Input: payload dict. Output: bytes. No Flask import here.
- `holder.py``subprocess.run(["openscad", "-D ...", "hex_cell.scad"])` wrapper that returns STL bytes; also has `compute_cells()` Python-side (mirrors the SCAD formulas) so the busbar hand-off doesn't need a second openscad call.
- `scad/hex_cell.scad` — verbatim copy of Addy777/Hex-Cell-Holder script. Source of truth for hex holder geometry. Update via git (no submodule for now).
- `storage.py` — SQLite layer for projects, presets, snapshots. Connection-per-call inside a context manager; no Flask import.
- `static/index.html`single page; left sidebar (import / params / busbars) + right pane (canvas + live SVG preview) + top bar (project switcher + history + exports) + history modal.
- `static/index.html`busbar designer page; left sidebar (import / params / busbars) + right pane (canvas + live SVG preview) + top bar (project switcher + history + exports) + history modal.
- `static/holder.html` — hex-holder designer page; parameter form (left) + Three.js viewer (right).
- `static/js/holder-app.js`, `holder-viewer.js`, `holder.css` — UI for `/holder`. holder-viewer is an ES module (Three.js imported via importmap from jsdelivr).
- `static/js/app.js` — top-level controller; owns in-memory state, hooks auto-save + URL routing.
- `static/js/api.js` — thin fetch-based REST client (Api.listProjects, getProject, ...).
- `static/js/importer.js` — paste-text parser + generator.
+3 -1
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@@ -20,9 +20,11 @@ RUN pip install --user -r requirements.txt && \
FROM python:3.12-slim AS runtime
# OCP needs these at runtime.
# OCP runtime libs + openscad (subprocess for /api/holder/render).
# openscad headless renders STL from .scad with parameter overrides via -D.
RUN apt-get update && apt-get install -y --no-install-recommends \
libgl1 libglu1-mesa libxrender1 libxext6 libsm6 libgomp1 \
openscad xvfb \
&& rm -rf /var/lib/apt/lists/* \
&& useradd --create-home --shell /usr/sbin/nologin app
+17 -3
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@@ -1,4 +1,15 @@
# Busbar Designer
# Busbar Designer + Hex Holder Designer
Web "combine" for cylindrical-cell battery pack production. Two pages:
| Page | Purpose |
|-------------|---------------------------------------------------------------------------|
| `/holder` | Parametric **hex cell holder** designer — adjust pack size / cell type, see 3D, download STL for printing. |
| `/` | **Busbar** designer — import cell coordinates, group into busbars (parallel + series), export STEP/DXF/SVG for laser cutting. |
The holder page has a **Design busbars →** button that auto-creates a busbar project pre-loaded with the exact cell coordinates from the configured holder.
---
Web tool for designing nickel/copper **busbars** over cylindrical-cell battery packs (21700, 18650, ...) built with hex-shaped cell holders.
@@ -11,9 +22,10 @@ Workflow:
## Quick start
Requires **Python 3.10+**. On Windows / PowerShell:
Requires **Python 3.10+** and **OpenSCAD** on the host (only needed for the `/holder` page; the busbar page works without it).
```powershell
# Windows / PowerShell
cd busbar-designer
python -m venv .venv
.\.venv\Scripts\Activate.ps1
@@ -21,7 +33,9 @@ pip install -r requirements.txt
python app.py
```
Then open <http://localhost:5000> in your browser.
OpenSCAD install: Windows — `winget install OpenSCAD.OpenSCAD`; Linux — `apt install openscad`.
Then open <http://localhost:5000> for the busbar designer, or <http://localhost:5000/holder> for the hex holder designer.
> First-time install pulls **build123d** (~ 200 MB; bundles OpenCASCADE via OCP) and may take several minutes.
+44 -1
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@@ -18,6 +18,7 @@ from flask import Flask, Response, jsonify, request, send_from_directory
from busbar_export import WRITERS
import storage
import holder
APP_DIR = os.path.dirname(os.path.abspath(__file__))
STATIC_DIR = os.path.join(APP_DIR, "static")
@@ -37,9 +38,51 @@ def index():
return send_from_directory(STATIC_DIR, "index.html")
@app.get("/holder")
def holder_page():
return send_from_directory(STATIC_DIR, "holder.html")
@app.get("/api/health")
def health():
return jsonify({"status": "ok"})
return jsonify({"status": "ok", "openscad": holder.openscad_available()})
# ---------------------------------------------------------------------------
# Hex holder designer (OpenSCAD-backed)
# ---------------------------------------------------------------------------
@app.get("/api/holder/params")
def holder_params():
"""Schema for the parameter form + their defaults."""
return jsonify({"params": holder.schema_dict(), "defaults": holder.default_params()})
@app.post("/api/holder/render")
def holder_render():
"""Render STL for the supplied parameter overrides."""
body = request.get_json(silent=True) or {}
try:
data = holder.render_stl(body.get("params", {}))
except (FileNotFoundError, RuntimeError) as e:
return jsonify({"error": str(e)}), 500
return Response(
data,
mimetype="model/stl",
headers={"Content-Disposition": 'attachment; filename="hex_holder.stl"'},
)
@app.post("/api/holder/cells")
def holder_cells():
"""Cell-center coordinates for the supplied parameters (no OpenSCAD needed)."""
body = request.get_json(silent=True) or {}
try:
cells = holder.compute_cells(body.get("params", {}))
except ValueError as e:
return jsonify({"error": str(e)}), 400
return jsonify({"cells": cells, "count": len(cells)})
# ---------------------------------------------------------------------------
+2 -1
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@@ -43,7 +43,8 @@ apt-get update -qq
apt-get install -y -qq \
git ca-certificates curl \
python3 python3-venv python3-pip \
libgl1 libglu1-mesa libxrender1 libxext6 libsm6 libgomp1
libgl1 libglu1-mesa libxrender1 libxext6 libsm6 libgomp1 \
openscad xvfb
# ---- service user ----------------------------------------------------------
if ! id "$SVC_USER" >/dev/null 2>&1; then
+225
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@@ -0,0 +1,225 @@
"""Generate hex cell holder STL via OpenSCAD subprocess.
We embed Addy's hex_cell.scad (in scad/) and shell out to `openscad` with
parameter overrides via `-D var=value`. STL bytes come back from a temp file.
Cell-center coordinates are derived in *Python* using the same formulas
the .scad file uses (see static/js/importer.js for the JS mirror). That avoids
a second OpenSCAD invocation just to echo coordinates and matches the math
exactly — see `hex_holder_geometry` memory for the formulas.
"""
from __future__ import annotations
import json
import math
import os
import shutil
import subprocess
import tempfile
from dataclasses import dataclass, field
from pathlib import Path
from typing import Any
# ---------------------------------------------------------------------------
# Locations / config
# ---------------------------------------------------------------------------
APP_DIR = Path(__file__).resolve().parent
SCAD_FILE = APP_DIR / "scad" / "hex_cell.scad"
OPENSCAD_BIN = os.environ.get("OPENSCAD_BIN", "openscad")
RENDER_TIMEOUT = int(os.environ.get("OPENSCAD_TIMEOUT", "60"))
def openscad_available() -> bool:
return shutil.which(OPENSCAD_BIN) is not None
# ---------------------------------------------------------------------------
# Parameter schema — exposed to the frontend for auto-form generation.
# Only the subset users typically touch; the .scad itself has many more knobs
# that fall back to script defaults.
# ---------------------------------------------------------------------------
@dataclass
class Param:
name: str # SCAD variable name
label: str # UI label
kind: str # "number" | "select" | "bool"
default: Any
group: str = "main"
options: list[str] | None = None # for kind="select"
min: float | None = None # for kind="number"
max: float | None = None
step: float | None = None
help: str | None = None
PARAMS: list[Param] = [
# Pack geometry
Param("part", "Part", "select", "holder", group="part",
options=["holder", "cap", "box lid", "box bottom", "insulator"],
help="Which piece to generate."),
Param("pack_style", "Pack style", "select", "rect", group="part",
options=["rect", "para", "tria"],
help="Cell arrangement."),
Param("wire_style", "Wire style", "select", "strip", group="part",
options=["strip", "bus"],
help="strip = nickel strips between cells; bus = bus wires between rows."),
# Cell
Param("cell_dia", "Cell diameter (mm)", "number", 21.2, group="cell",
min=10, max=40, step=0.1, help="21.2 for 21700, 18.4 for 18650, 26.5 for 26650."),
Param("cell_height", "Cell height (mm)", "number", 70.0, group="cell",
min=30, max=200, step=1),
Param("wall", "Wall thickness (mm)", "number", 0.8, group="cell",
min=0.4, max=3.0, step=0.1,
help="Wall around one cell; spacing between cells is 2× this."),
# Pack size
Param("num_rows", "Rows", "number", 6, group="size", min=1, max=40, step=1),
Param("num_cols", "Columns", "number", 12, group="size", min=1, max=40, step=1),
# Holder
Param("holder_height", "Holder height (mm)", "number", 10.0, group="holder",
min=4, max=30, step=0.5),
Param("slot_height", "Slot height (mm)", "number", 3.0, group="holder",
min=0, max=10, step=0.5,
help="Height of all wire slots (set 0 for no slots)."),
Param("col_slot_width", "Column slot width (mm)", "number", 8.0, group="holder",
min=0, max=20, step=0.5),
Param("row_slot_width", "Row slot width (mm)", "number", 8.0, group="holder",
min=0, max=20, step=0.5),
Param("cell_top_overlap", "Cell top overlap (mm)","number", 3.0, group="holder",
min=0, max=10, step=0.5,
help="Opening dia = cell_dia 2 × this. Welding-window size."),
]
def default_params() -> dict[str, Any]:
return {p.name: p.default for p in PARAMS}
def schema_dict() -> list[dict]:
out = []
for p in PARAMS:
d = {"name": p.name, "label": p.label, "kind": p.kind,
"default": p.default, "group": p.group}
if p.options is not None: d["options"] = p.options
if p.min is not None: d["min"] = p.min
if p.max is not None: d["max"] = p.max
if p.step is not None: d["step"] = p.step
if p.help is not None: d["help"] = p.help
out.append(d)
return out
# ---------------------------------------------------------------------------
# Cell-center computation (Python mirror of get_hex_center_points_*).
# Returns list of {id, x, y} in mm.
# ---------------------------------------------------------------------------
_COS30 = math.cos(math.radians(30))
def compute_cells(params: dict) -> list[dict]:
cell_dia = float(params.get("cell_dia", 21.2))
wall = float(params.get("wall", 0.8))
rows = int(params.get("num_rows", 6))
cols = int(params.get("num_cols", 12))
style = str(params.get("pack_style", "rect"))
hex_w = cell_dia + 2 * wall
hex_pt = (hex_w / 2) / _COS30
row_y = lambda r: r * 1.5 * hex_pt
out: list[dict] = []
cid = 1
if style == "rect":
for r in range(rows):
for c in range(cols):
x = (0 if r % 2 == 0 else 0.5 * hex_w) + hex_w * c
out.append({"id": cid, "x": x, "y": row_y(r)})
cid += 1
elif style == "para":
for r in range(rows):
for c in range(cols):
out.append({"id": cid, "x": r * 0.5 * hex_w + hex_w * c, "y": row_y(r)})
cid += 1
elif style == "tria":
for r in range(rows):
for c in range(r + 1):
out.append({"id": cid, "x": r * 0.5 * hex_w - hex_w * c, "y": row_y(r)})
cid += 1
else:
raise ValueError(f"unknown pack_style: {style!r}")
return out
# ---------------------------------------------------------------------------
# OpenSCAD render
# ---------------------------------------------------------------------------
def _to_scad_literal(v: Any) -> str:
"""Convert a Python value to the literal text OpenSCAD expects on -D."""
if isinstance(v, bool):
return "true" if v else "false"
if isinstance(v, (int, float)):
return repr(v)
if isinstance(v, str):
# OpenSCAD strings are double-quoted; escape via json.
return json.dumps(v)
raise TypeError(f"unsupported parameter type: {type(v).__name__}")
def _filter_params(params: dict) -> dict:
"""Drop None and unknown-name params; coerce types where obvious."""
known = {p.name: p for p in PARAMS}
out = {}
for k, v in (params or {}).items():
if k not in known or v is None:
continue
p = known[k]
if p.kind == "number":
v = float(v) if p.step and p.step != int(p.step) else int(float(v))
# keep ints for integer-step params
if isinstance(p.default, int) and float(v).is_integer():
v = int(v)
elif p.kind == "bool":
v = bool(v)
elif p.kind == "select":
v = str(v)
out[k] = v
return out
def render_stl(params: dict) -> bytes:
"""Render the .scad with given parameter overrides; return STL bytes."""
if not openscad_available():
raise RuntimeError(
f"`{OPENSCAD_BIN}` not found on PATH. Install OpenSCAD "
"(e.g. `apt install openscad` on Debian/Ubuntu)."
)
if not SCAD_FILE.is_file():
raise FileNotFoundError(f"SCAD source not found at {SCAD_FILE}")
clean = _filter_params(params)
with tempfile.TemporaryDirectory() as tmp:
out = Path(tmp) / "out.stl"
cmd = [OPENSCAD_BIN, "-o", str(out)]
for k, v in clean.items():
cmd += ["-D", f"{k}={_to_scad_literal(v)}"]
cmd.append(str(SCAD_FILE))
try:
r = subprocess.run(cmd, capture_output=True, timeout=RENDER_TIMEOUT)
except subprocess.TimeoutExpired:
raise RuntimeError(f"openscad timed out after {RENDER_TIMEOUT}s")
if r.returncode != 0:
err = (r.stderr or b"").decode(errors="replace").strip()
raise RuntimeError(f"openscad failed (exit {r.returncode}):\n{err[-800:]}")
if not out.exists() or out.stat().st_size == 0:
raise RuntimeError("openscad produced no STL (geometry empty?)")
return out.read_bytes()
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@@ -0,0 +1,67 @@
/* Holder-designer specific styles; complements styles.css. */
.holder-left { width: 340px; }
.viewer3d {
width: 100%;
height: 100%;
background: #0a0d12;
}
.right { position: relative; }
/* Parameter form */
.param-form {
display: flex;
flex-direction: column;
gap: 14px;
}
.param-group {
border: 1px solid var(--border);
border-radius: 4px;
background: var(--bg);
padding: 8px 10px;
}
.param-group-title {
font-size: 11px;
color: var(--muted);
text-transform: uppercase;
letter-spacing: 0.05em;
margin: 0 0 6px;
font-weight: 600;
}
.param-row {
display: flex;
align-items: center;
justify-content: space-between;
gap: 8px;
margin-bottom: 6px;
}
.param-row label {
flex: 1;
font-size: 12px;
color: var(--text);
text-transform: none;
letter-spacing: 0;
flex-direction: row;
align-items: center;
}
.param-row input[type=number],
.param-row select {
width: 110px;
flex-shrink: 0;
font-size: 12px;
padding: 3px 6px;
}
.param-row .param-help {
font-size: 10px;
color: var(--muted);
flex-basis: 100%;
margin-top: -2px;
}
+67
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@@ -0,0 +1,67 @@
<!doctype html>
<html lang="ru">
<head>
<meta charset="utf-8" />
<meta name="viewport" content="width=device-width, initial-scale=1" />
<title>Hex Holder Designer</title>
<link rel="stylesheet" href="styles.css" />
<link rel="stylesheet" href="holder.css" />
<script type="importmap">
{
"imports": {
"three": "https://cdn.jsdelivr.net/npm/three@0.165.0/build/three.module.js",
"three/addons/": "https://cdn.jsdelivr.net/npm/three@0.165.0/examples/jsm/"
}
}
</script>
</head>
<body>
<header class="topbar">
<h1>Hex Holder Designer</h1>
<nav class="topbar-nav">
<a href="/holder" class="active">Holder</a>
<a href="/">Busbars</a>
</nav>
<span id="status" class="topbar-status">— cells</span>
<div class="actions">
<button id="btn-download-stl" class="primary" title="Download STL of the current configuration">Download STL</button>
<button id="btn-download-scad" title="Download the OpenSCAD source with current parameters baked in">Download .scad</button>
<span class="sep"></span>
<button id="btn-to-busbar" class="primary" title="Open Busbar Designer with these cell coordinates pre-loaded">Design busbars →</button>
</div>
</header>
<main>
<aside class="left holder-left">
<section class="panel">
<h2>Parameters</h2>
<div id="param-form" class="param-form">
<div class="hint">Loading parameter schema…</div>
</div>
</section>
<section class="panel">
<h2>Status</h2>
<p class="hint" id="render-status">idle</p>
<p class="hint" id="render-time"></p>
<p class="hint" id="warning"></p>
</section>
</aside>
<section class="right">
<div id="viewer3d" class="viewer3d"></div>
<div class="viewport-overlay">
<div id="hint-controls">left-drag: rotate · right-drag: pan · wheel: zoom</div>
</div>
</section>
</main>
<script src="js/api.js"></script>
<script type="module" src="js/holder-viewer.js"></script>
<script type="module" src="js/holder-app.js"></script>
</body>
</html>
+5
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@@ -10,6 +10,11 @@
<header class="topbar">
<h1>Busbar Designer</h1>
<nav class="topbar-nav">
<a href="/holder">Holder</a>
<a href="/" class="active">Busbars</a>
</nav>
<div class="project-bar">
<select id="project-select" title="Open project">
<option value="">— select project —</option>
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@@ -0,0 +1,280 @@
/* holder-app.js — controller for the Hex Holder Designer page.
*
* - Loads /api/holder/params for the form schema and builds inputs.
* - On any param change, debounces 400 ms then POSTs /api/holder/render and
* pushes the returned STL ArrayBuffer into the Three.js viewer.
* - "Download STL" re-uses the last rendered blob (no double trip).
* - "Design busbars →" computes cells via /api/holder/cells, creates a new
* busbar-designer project via /api/projects, redirects to /?p=<id>.
*/
const $ = (id) => document.getElementById(id);
const state = {
params: {}, // current values, name → value
schema: [], // [{name, label, kind, ...}]
lastBlob: null, // last rendered STL blob (for download)
renderTimer: null,
rendering: false,
rendererReady: false,
};
// ----- viewer init ----------------------------------------------------------
// HolderViewer is set up by holder-viewer.js (loaded as ES module) and
// attached to window. We wait briefly for it to be ready.
function _whenViewerReady(cb) {
if (window.HolderViewer) {
cb();
return;
}
let tries = 0;
const t = setInterval(() => {
tries++;
if (window.HolderViewer) {
clearInterval(t);
cb();
} else if (tries > 50) {
clearInterval(t);
console.error("HolderViewer never loaded");
}
}, 60);
}
// ----- form generation ------------------------------------------------------
const GROUP_ORDER = ["part", "cell", "size", "holder"];
const GROUP_LABELS = {
part: "Part / pack",
cell: "Cell",
size: "Pack size",
holder: "Holder",
};
function _renderForm(schema, defaults) {
const root = $("param-form");
root.innerHTML = "";
// Group params.
const byGroup = new Map();
for (const p of schema) {
if (!byGroup.has(p.group)) byGroup.set(p.group, []);
byGroup.get(p.group).push(p);
}
const groups = GROUP_ORDER.filter((g) => byGroup.has(g))
.concat([...byGroup.keys()].filter((g) => !GROUP_ORDER.includes(g)));
for (const g of groups) {
const wrap = document.createElement("div");
wrap.className = "param-group";
const title = document.createElement("h3");
title.className = "param-group-title";
title.textContent = GROUP_LABELS[g] || g;
wrap.appendChild(title);
for (const p of byGroup.get(g)) {
const row = document.createElement("div");
row.className = "param-row";
const label = document.createElement("label");
label.textContent = p.label;
row.appendChild(label);
let inp;
if (p.kind === "select") {
inp = document.createElement("select");
for (const opt of p.options || []) {
const o = document.createElement("option");
o.value = opt; o.textContent = opt;
if (opt === state.params[p.name]) o.selected = true;
inp.appendChild(o);
}
} else if (p.kind === "bool") {
inp = document.createElement("input");
inp.type = "checkbox";
inp.checked = !!state.params[p.name];
} else {
inp = document.createElement("input");
inp.type = "number";
if (p.min != null) inp.min = p.min;
if (p.max != null) inp.max = p.max;
if (p.step != null) inp.step = p.step;
inp.value = state.params[p.name] ?? p.default;
}
inp.name = p.name;
inp.dataset.kind = p.kind;
inp.addEventListener("change", _onParamChange);
inp.addEventListener("input", _onParamChange);
row.appendChild(inp);
if (p.help) {
const h = document.createElement("div");
h.className = "param-help";
h.textContent = p.help;
row.appendChild(h);
}
wrap.appendChild(row);
}
root.appendChild(wrap);
}
}
function _onParamChange(e) {
const el = e.target;
const k = el.name;
const kind = el.dataset.kind;
let v;
if (kind === "bool") v = el.checked;
else if (kind === "number") v = el.value === "" ? null : Number(el.value);
else v = el.value;
state.params[k] = v;
_updateStatus();
_scheduleRender();
}
// ----- render orchestration -------------------------------------------------
function _scheduleRender() {
clearTimeout(state.renderTimer);
state.renderTimer = setTimeout(_doRender, 400);
}
async function _doRender() {
if (state.rendering) {
// Re-schedule once current finishes.
state.renderTimer = setTimeout(_doRender, 200);
return;
}
state.rendering = true;
$("render-status").textContent = "rendering…";
$("warning").textContent = "";
const t0 = performance.now();
try {
const res = await fetch("/api/holder/render", {
method: "POST",
headers: { "content-type": "application/json" },
body: JSON.stringify({ params: state.params }),
});
if (!res.ok) {
let msg = res.statusText;
try { msg = (await res.json()).error || msg; } catch {}
throw new Error(msg);
}
state.lastBlob = await res.blob();
const buf = await state.lastBlob.arrayBuffer();
window.HolderViewer.loadSTL(buf);
const dt = ((performance.now() - t0) / 1000).toFixed(1);
$("render-status").textContent = `✓ rendered in ${dt}s · ${(state.lastBlob.size/1024).toFixed(0)} kB`;
$("render-time").textContent = "";
} catch (e) {
$("render-status").textContent = `${e.message}`;
if (/openscad/i.test(e.message)) {
$("warning").textContent =
"Make sure OpenSCAD is installed on the server (apt install openscad).";
}
} finally {
state.rendering = false;
}
}
function _updateStatus() {
// Quick cell count without hitting the server — uses the same formulas
// server-side but we cheap-out here for instant feedback.
const rows = +state.params.num_rows || 0;
const cols = +state.params.num_cols || 0;
const style = state.params.pack_style;
let n;
if (style === "tria") n = rows * (rows + 1) / 2;
else n = rows * cols;
$("status").textContent = `${n} cells`;
}
// ----- buttons --------------------------------------------------------------
$("btn-download-stl").addEventListener("click", () => {
if (!state.lastBlob) { alert("Nothing rendered yet."); return; }
const url = URL.createObjectURL(state.lastBlob);
const a = document.createElement("a");
a.href = url;
a.download = `hex_holder_${state.params.pack_style}_${state.params.num_rows}x${state.params.num_cols}.stl`;
document.body.appendChild(a); a.click();
setTimeout(() => { URL.revokeObjectURL(url); a.remove(); }, 100);
});
$("btn-download-scad").addEventListener("click", async () => {
// Reuse the bundled SCAD plus a header that pins current values, so the
// downloaded file reproduces the same model when opened in OpenSCAD.
const overrides = Object.entries(state.params)
.map(([k, v]) => `${k} = ${JSON.stringify(v)};`)
.join("\n");
// We don't have a backend endpoint for the .scad source yet; fetch it
// directly (deploy/install.sh puts it under /scad/hex_cell.scad — for the
// local Flask app it's not exposed under /static. So inline a banner that
// points the user to copy the params manually for now.)
const banner = `// Generated by Hex Holder Designer\n// Drop these overrides into hex_cell.scad (or pass via OpenSCAD -D):\n//\n${
overrides.split("\n").map((l) => "// " + l).join("\n")
}\n//\n// Or run: openscad -o out.stl ${
Object.entries(state.params).map(([k,v]) => `-D ${k}=${JSON.stringify(v)}`).join(" ")
} hex_cell.scad\n`;
const blob = new Blob([banner + "\n" + overrides + "\n"], { type: "text/plain" });
const url = URL.createObjectURL(blob);
const a = document.createElement("a");
a.href = url;
a.download = "hex_holder_params.scad";
document.body.appendChild(a); a.click();
setTimeout(() => { URL.revokeObjectURL(url); a.remove(); }, 100);
});
$("btn-to-busbar").addEventListener("click", async () => {
$("render-status").textContent = "exporting cells…";
try {
const r = await fetch("/api/holder/cells", {
method: "POST",
headers: { "content-type": "application/json" },
body: JSON.stringify({ params: state.params }),
});
if (!r.ok) throw new Error((await r.json()).error || r.statusText);
const { cells } = await r.json();
if (!cells || !cells.length) throw new Error("no cells produced");
const partLabel = `${state.params.pack_style} ${state.params.num_rows}×${state.params.num_cols} (${state.params.cell_dia}mm)`;
const proj = await Api.createProject(`Holder · ${partLabel}`, {
params: {
cellDia: state.params.cell_dia,
openingDia: state.params.cell_dia - 2 * state.params.cell_top_overlap,
},
cells,
busbars: [],
activeBusbarId: null,
});
location.href = `/?p=${proj.id}`;
} catch (e) {
$("render-status").textContent = `${e.message}`;
}
});
// ----- bootstrap ------------------------------------------------------------
async function init() {
try {
const r = await fetch("/api/holder/params");
if (!r.ok) throw new Error(r.statusText);
const { params: schema, defaults } = await r.json();
state.schema = schema;
state.params = { ...defaults };
_renderForm(schema, defaults);
_updateStatus();
} catch (e) {
$("param-form").innerHTML =
`<div class="step-preview-err">Couldn't load param schema: ${e.message}</div>`;
return;
}
_whenViewerReady(() => {
window.HolderViewer.init($("viewer3d"));
state.rendererReady = true;
_doRender(); // initial render with defaults
});
}
init();
+131
View File
@@ -0,0 +1,131 @@
/* holder-viewer.js Three.js scene for STL preview.
*
* Exports a single global `HolderViewer` (UMD-ish, attached to window) so the
* non-module app script can use it. Set up via HolderViewer.init(canvasEl);
* load STL bytes via HolderViewer.loadSTL(arrayBuffer).
*/
import * as THREE from "three";
import { STLLoader } from "three/addons/loaders/STLLoader.js";
import { OrbitControls } from "three/addons/controls/OrbitControls.js";
const HolderViewer = (() => {
let scene, camera, renderer, controls;
let mesh = null;
let host = null;
function init(hostEl) {
host = hostEl;
const w = host.clientWidth || 800;
const h = host.clientHeight || 600;
scene = new THREE.Scene();
scene.background = new THREE.Color(0x0a0d12);
camera = new THREE.PerspectiveCamera(45, w / h, 0.1, 5000);
camera.position.set(120, 120, 120);
camera.up.set(0, 0, 1); // Z-up (CAD convention)
renderer = new THREE.WebGLRenderer({ antialias: true });
renderer.setPixelRatio(window.devicePixelRatio);
renderer.setSize(w, h);
host.innerHTML = "";
host.appendChild(renderer.domElement);
controls = new OrbitControls(camera, renderer.domElement);
controls.enableDamping = true;
controls.dampingFactor = 0.08;
controls.screenSpacePanning = true;
// Lights
scene.add(new THREE.AmbientLight(0xffffff, 0.45));
const key = new THREE.DirectionalLight(0xffffff, 0.7);
key.position.set(1, 1, 2).normalize();
scene.add(key);
const fill = new THREE.DirectionalLight(0xaccfff, 0.35);
fill.position.set(-1, -1, 0.5).normalize();
scene.add(fill);
// Build plate grid (10 mm minor, 50 mm major) at Z=0
const grid = new THREE.GridHelper(400, 40, 0x2a3140, 0x1f2530);
grid.rotateX(Math.PI / 2); // make it the XY plane (camera up is Z)
scene.add(grid);
// Axes (small)
const axes = new THREE.AxesHelper(20);
scene.add(axes);
// Resize observer
new ResizeObserver(_onResize).observe(host);
_animate();
}
function _onResize() {
if (!host) return;
const w = host.clientWidth, h = host.clientHeight;
if (w === 0 || h === 0) return;
camera.aspect = w / h;
camera.updateProjectionMatrix();
renderer.setSize(w, h);
}
function _animate() {
requestAnimationFrame(_animate);
controls.update();
renderer.render(scene, camera);
}
/** Load STL bytes (ArrayBuffer) and replace any existing mesh. */
function loadSTL(buf) {
const loader = new STLLoader();
const geom = loader.parse(buf);
geom.computeVertexNormals();
// Centre the geometry on its bounding box and align bottom to Z=0.
geom.computeBoundingBox();
const bb = geom.boundingBox;
const cx = (bb.min.x + bb.max.x) / 2;
const cy = (bb.min.y + bb.max.y) / 2;
geom.translate(-cx, -cy, -bb.min.z);
if (mesh) {
scene.remove(mesh);
mesh.geometry.dispose();
mesh.material.dispose();
}
const mat = new THREE.MeshStandardMaterial({
color: 0xf08a24,
metalness: 0.15,
roughness: 0.65,
flatShading: false,
});
mesh = new THREE.Mesh(geom, mat);
scene.add(mesh);
_fitCameraToMesh(geom);
}
function _fitCameraToMesh(geom) {
const bb = geom.boundingBox;
const size = bb.getSize(new THREE.Vector3());
const maxDim = Math.max(size.x, size.y, size.z);
const dist = maxDim * 1.6;
camera.position.set(dist * 0.8, -dist * 0.8, dist * 0.8);
controls.target.set(0, 0, size.z / 2);
camera.lookAt(controls.target);
camera.updateProjectionMatrix();
}
function clear() {
if (mesh) {
scene.remove(mesh);
mesh.geometry.dispose();
mesh.material.dispose();
mesh = null;
}
}
return { init, loadSTL, clear };
})();
window.HolderViewer = HolderViewer;
+21
View File
@@ -61,6 +61,27 @@ body {
align-items: center;
}
.topbar-nav {
display: flex;
gap: 4px;
padding: 0 12px;
border-left: 1px solid var(--border);
}
.topbar-nav a {
color: var(--muted);
text-decoration: none;
padding: 4px 10px;
font-size: 13px;
border-bottom: 2px solid transparent;
}
.topbar-nav a:hover { color: var(--text); }
.topbar-nav a.active {
color: var(--text);
border-bottom-color: var(--accent);
}
.project-bar {
display: flex;
align-items: center;